The larger the helix angle of the end mill, the longer the contact line between the workpiece and the blade, the smaller the load applied to the blade per unit length, which is beneficial to the life of the tool.
But on the other hand, as the helix angle increases, the axial component of cutting resistance also increases, making the tool easy to fall off from the tool holder.
Therefore, when machining with a tool with a large helix angle, a strong and rigid tool holder is required.
The larger the helix angle of the end mill, the longer the contact line between the workpiece and the blade, the smaller the load applied to the blade per unit length, which is beneficial to the life of the tool. But on the other hand, as the helix angle increases, the axial component of cutting resistance also increases, making the tool easy to fall off from the tool holder. Therefore, when machining with a tool with a large helix angle, a strong and rigid tool holder is required.
The thermal conductivity of stainless steel is low, which has a great impact on the tool tip. When cutting difficult-to-cut materials, using an end mill with a large helix angle is beneficial to the tool life. For high-hardness workpieces, as the hardness increases, the cutting resistance will increase. End mills with large helix angles are beneficial to tool life.
On the other hand, choosing a tool with a large helix angle will easily cause an increase in cutting resistance. For right-hand spiral tools, the cutting resistance acts downward on the tool, making the tool easy to fall off. Therefore, it is necessary to adopt a countermeasure of using a tool holder with high rigidity.
Even if the rigidity of the tool is ensured, in cases where the workpiece rigidity is low, such as thin plate processing, an end mill with a small helix angle is sometimes used.
● Efficient cutting performance
The large helix angle milling cutter adopts a large helix angle design, which allows chips to be discharged more smoothly during cutting, reducing chip clogging and the accumulation of cutting force. This design significantly improves cutting efficiency, makes the processing process faster, and greatly shortens the production cycle.
● Excellent chip removal ability
The large helix angle structure of the large helix angle milling cutter not only helps the smooth discharge of chips, but also effectively reduces the heat generated during the cutting process. This helps keep the tool cool, reduces tool wear, and extends its service life. At the same time, good chip removal ability can also reduce vibration and noise during the cutting process and improve processing stability.
● Excellent cutting stability
The large helix angle design makes the milling cutter more stable and balanced during the cutting process. This helps reduce cutting vibration, improve machining accuracy, and reduce workpiece surface roughness. At the same time, the stable cutting process can also reduce the friction between the tool and the workpiece, reduce the cutting force, and further improve the cutting efficiency.
● Wide range of applications
Large helix angle milling cutters are suitable for a variety of materials and processing scenarios. Whether it is metal, non-metal or composite materials, it can show excellent cutting performance. In addition, the large helix angle design allows the milling cutter to maintain stable cutting effects when processing workpieces of different shapes and sizes, meeting various processing needs.
● High durability and long life
Large helix angle milling cutters are made of high-quality materials, precision machined and heat treated, and have excellent wear resistance and impact resistance. This allows the tool to maintain stable cutting performance during long-term, high-load cutting operations and prolongs its service life.
Production and Processing
Application areas
Metal processing manufacturing | Machinery and equipment manufacturing industry | Mold making | Electronic product manufacturing |
Metallurgical equipment manufacturing industry | Aerospace manufacturing | New energy industry | State-owned Heavy Industry |
CHANGZHOU CHINA MACHINERY TECHNOLOGY CO,LTD. is a professional manufacturer of solid carbide cutting tools, welded forming cutting tools, indexable cutting tools and carbide saw blade milling cutters.
Production of solid carbide drill bits, milling cutters, reamers, plug gauges, alloy blades, carbide saw blade milling cutters, spiral end mills, welding tools, indexable tools, machining center tools, tool holders, etc. CNC machining field. And undertake the design and manufacturing of various non-standard cutting tools.
The company uses high-quality domestically produced and imported rods and advanced first-class manufacturing equipment from Germany and Australia to meet the various needs of customers. High-quality materials and sophisticated equipment have created the company's first-class products. We sincerely welcome new and old customers to call and write to discuss ordering.
In order to improve user productivity, reduce user production costs, solve user cutting problems, and satisfy user processing quality. With quality first, reputation first, timely delivery and dedicated service to the manufacturing industry!
Direct access to BZW Machinery specialists
Free telephone support all the time
Assist your workers in performing adjustment
Remote access for very efficient trouble shooting
Fast reaction time for on-site repair
Breakdown plan with guaranteed reaction times
The customer provides the workpiece drawing, and our company has specialists to design the tool.
Minimum order quantity for non-standard tools is 2 pieces.
The delivery time for solid carbide tools with coating is one week, excluding express delivery time.
Standard tool wholesale, non-standard tool customization, tool overall contracting plan design.
Normal warranty, continuous tracking after receipt of goods.
Products are manufactured according to ISO001 quality system, EU CE certification, and raw materials have SGS material reports.
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